Support near the cut
In guide-bush operation, bar stock passes through a support close to the cutting zone. Stock diameter consistency, straightness and surface condition affect that arrangement. Some machines also support guide-bushless operation for suitable shorter parts.
Review the actual machine configuration and part geometry rather than applying a universal bar-diameter limit.
The transfer surface
The main spindle can establish front-end features before the sub-spindle grips the component for back-working. The pick-up area must leave room for the second operation while protecting surfaces already finished.
Identify permissible grip marks, thin sections and any feature relationships that span the two setups.
Cross-holes, threads and accessible edges
Cross-drilling, flats, slots and end features need suitable tooling and access. Intersections between bores can leave burrs that are difficult to see or remove after later operations.
Mark burr-sensitive passages, effective thread depth and edges that must remain sharp or receive a controlled break.
Final-condition inspection
Define which diameter or face establishes the reference axis, and which relationships require recorded inspection. Include treatment and handling in the sequence when they can affect fit or appearance.
For an enquiry, include both end views, critical fits, material condition, finish and expected release quantities.